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Organic Cotton and Wool Beds, Mattresses, and Sets
Natural Bedding - Muslin, Pure Grow Wool, and Natural and Organic Cotton Bedding

Natural Pure Grow Wool and Organic Cotton Pillows
 

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The Process to Make These Organic Cotton Sheets

| Sheets & Pillow Cases | Duvets & Shams |

The cotton used is grown organically. This means that the seeds must be non-genetically engineered; insects are controlled by methods that simulate what occurs in the natural environment, where "good" bugs eat "bad" bugs. There is also be an emphasis on keeping plants healthy- healthy plants are more resistant to infestation-fields are usually weeded by hand. Organic farms are not allowed to use any chemical fertilizers or chemical inputs, such as herbicides or other pesticides. These standards are set forth by the International Federation of Organic Agriculture Movements (IFOAM).

The organic cotton for our organic cotton sheets and duvets are grown in three developing countries-India, Turkey, and Uganda on family farms that range in size from 2 to 250 acres. Purchasing cotton at a better price per pound, we help support local and economically sustainable production.

After the cotton has been picked, it is ginned to removes the seeds from the cotton fiber (lint).

The lint is then baled and sent to the mill where it is spun into yarn, which is then woven into fabric. It is a state-of-the-art facility with computerized looms and the best spinning equipment available. Just as important, the facility is ISO (International Standards Organization) 9002 certified-which speaks well for both the quality of production and its labor and environmental practices.

At the mill, the cotton is carded so that the fibers are aligned. It also separates out the longest and strongest fibers from the weaker, shorter fibers.

The carded cotton is then ring spun into yarn. This process makes it softer. 

Next, the yarn is woven into fabric. To do so it is immersed in a wheat-starch solution, a sizing, which both strengthens the yarn and makes it easier to weave.

From here, the ecofinishing process begins. Finishing removes the wheat-starch sizing, cleans, softens, and then pre-shrinks the fabric so it feels and looks "finished." Some of the fabric is put through a hydrogen peroxide bleaching process to whiten it. Up until this point neither our cotton fiber, yarn, or fabric has come into contact with any chemicals. A number of chemicals are used in the various steps of finishing, only chemicals that are approved by certifying organizations, both in the US and Europe are used.
Pre-shrinking itself is a wholly non-chemical process that involves pulling and stretching the fabric using rubber pads and steam. Pre-shrinking molds the fabric to its final measurements.
All the chemicals used in this process are water-soluble.
An Amylase enzyme removes the wheat starch sizing.
Two detergents, one an anionic surfactant and the other a fast wetting agent, clean the fabric.
A defoamer controls the sudzing of the detergents
A soy lecithin is used to soften the sheets at the end of the process.
Whitened fabrics are also treated with Sodium silicate. A sequestering agent and Ph stabilizer that aids the bleaching process. Caustic soda removes the natural wax from the yarn and activates the peroxide.
A non-ionic surfactant acts as a cleaning agent and silicate dispersant. 
Bleach (hydrogen peroxide) whitens the fabric. 




 

 
 


 

Mattresses:

Mattress Freight Quote Form:  Customers are responsible for shipping charges. Customers are responsible for all shipping charges (one-way discounts on mattresses may apply for certain mattresses.)
 

Custom Mattress Form: It does cost more to make custom made items than our items listed on this site. When determining the custom size of a mattress, please make sure that there is room for error so that the mattress will not be larger than the frame. Mattresses are made by hand and the actual size can vary by 1" from the sizes that you send us.
 

30 DAY MATTRESS COMFORT EXCHANGE POLICY: Mattresses, except custom and layered mattresses, come with a 30 day comfort exchange policy. Mattress Warranty information. All of our mattresses are handmade and can vary up to 1" in size. We do not warranty allergies. On bedding products, we are unable to accept a return on bedding products once they have been used.
 

Freight Policy: Whenever signing for freight, always sign "SUBJECT TO INSPECTION" above your signature.
 

Pricing Changes.
 

Other Questions? The best way to contact us is by email 24 hours a day 7 days a week at service@ecochoices.com. You can also contact us by fax at 626-969-3717 or by phone Monday through Thursday, 9am-3pm PST, at  626-969-3707.
 

Recent Articles: Pollution In People, Toxic Fire Retardants, Indestructible Chemicals
 

Mattresses (with the exception of the organic cotton innerspring mattress which requires a doctor's prescription) are fully certified by 3rd party testing and they exceed the requirements of the federal law 16CFR1633 without using a synthetic fire barrier. The law is scheduled to go into effect on January 2008.
 

Please email us your Questions: service@ecochoices.com.

 

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